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技术分析 | 了解Coherix自适应过程控制解决方案的无限可能性

2022-05-24 16:04:04

Coherix自适应过程控制 (APC)以我们的主动 3D 检测为基础,捕获实时数据并将其与制造规范进行比较,实时查看、理解并主动纠正。将制造从 100% 检查转变为 100% 预防。Using our Active 3D Inspection as the foundation, capturing and comparing real-time data with manufacture specifications, Coherix Adaptive Process Control (APC) sees, understands and proactively corrects on-the-fly. Moving manufacturing from 100% inspection to 100% prevention.

世界各地的制造商都依赖实时检测技术来确保正确的粘合剂和密封胶条位置和体积。Predator3D™在线涂胶检测系统可提供这一点以及更多功能,以优化点胶过程。全球电子和汽车制造商依靠 Coherix 技术对其生产线中的各种制造过程进行过程控制。通过机器学习和与 Coherix 过程控制解决方案的数据交换,通过自适应过程控制来控制自动化点胶制造过程。Manufacturers around the world rely on real-time inspection technology that ensures proper adhesive and sealant bead location and volume. Predator3D™ in-line bead inspection system delivers that and so much more to optimize your dispensing process. Global electronics and auto manufacturers rely on Coherix technology for process control of various manufacturing processes in their production lines. Take control of your automated dispensing manufacturing process with adaptive process control through machine learning and data exchange with Coherix process control solutions.

在自动化和机器人时代,在其装配线上使用自动点胶的制造商在维持其制造过程的过程控制方面面临着越来越大的挑战。为了消除错误并优化产品质量,他们越来越需要基于机器视觉的“自动化之眼”的帮助。无论是制造汽车还是医疗器械,他们都需要高速检测工具来确认其点胶过程的准确性和产品的整体质量。In the age of automation and robotics, manufacturers utilizing automated dispensing in their assembly lines face growing challenges to maintain process control of their manufacturing processes. To eliminate errors and optimize product quality, they increasingly need the help of machine vision based “eyes of automation”. Whether manufacturing automobiles or medical devices, they need high-speed inspection tools to confirm the accuracy of their dispensing process and the overall quality of their products.

答案在于 Coherix 用于点胶应用的先进 3D 机器视觉产品。我们的解决方案使用经过验证的检测工具与先进的分析、可视化和过程控制方法相结合,可以预防和自动修复系统捕获的缺陷。The answer lies with Coherix advanced 3D machine vision products for dispensing applications. Our solutions use proven inspection tools combined with advanced analysis, visualization and process control methods that can prevent and automatically repair defects caught by the system.

Coherix Predator3D用于点胶应用的在线 3D 机器视觉检查粘合剂、密封剂、导热膏、聚氨酯、胶水和 RTV 高度、宽度、体积和位置。它提供有关分配胶条质量的实时、可靠的 3D 信息,具有 100% 的零件可追溯性。Coherix Predator3D in-line 3D machine vision for dispensing applications inspects adhesive, sealant, thermal paste, urethane, glue and RTV height, width, volume and location. It provides real-time, robust 3D information on the quality of the dispensed bead with 100% part traceability.


自动修复胶条路径中的缝隙、气泡、体积缺少和颈部下降。有缺陷的部件不再需要从生产线上移走并在其他地方进行修复,从而节省了大量的时间和金钱。。Automatically repairs gaps, bubbles, low volume and neck downs in the bead dispensing path. Defected parts no longer need to be removed from the production line and repaired elsewhere, saving a tremendous amount of time and money.


允许Predator3D在 3D 空间中找到零件并将空间偏移发送给机器人以相应地改变分配路径。减少因零件定位不正确而导致的喷嘴尖端破损的发生,并通过减少购买昂贵的夹具工具的需要来节省资本设备投资。Allows Predator3D to find a part in 3D space and send the spatial offset to the robot to alter the dispensing path accordingly. Reduces the occurrence of nozzle tip breakage caused by incorrect part positioning and saves capital equipment investment by reducing the need to purchase expensive fixturing tooling.


Predator3D 的Z-Tracking 动态适应每个零件的个体变化,以保持可接受的胶嘴到零件距离,无需在每次新的挡风玻璃到达时重新编程分配机器人。借助 Coherix 的 Z-Tracking,告别因零件表面形状变化而导致的碎玻璃和报废零件。Predator3D’s Z-Tracking dynamically adapts to each part’s individual variations to maintain acceptable tip to part distance, eliminating the need to re-program the dispensing robot every time a new lot of windshields arrive. Say goodbye to broken glass and scrapped parts caused by part surface shape variation with Z-Tracking from Coherix.


通过Predator3D在线涂胶检测系统,协助机器人程序员保持正确的喷嘴距离和相对于零件表面的整体工具角度。对于任何经验水平的机器人程序员来说,可以更快地实现更好的涂胶轨迹。Assists programmers in maintaining the correct nozzle distance and overall tool angle relative to the part surface with the Predator3D in-line bead inspection system. Achieves better beads faster, for robot programmers of any experience level.


确保分配喷嘴周围没有材料堆积影响Predator3D检测。如果没有及时发现材料堆积,它最终会落在地板或零件上,可能导致灾难性故障。Ensures that there is no material build-up around the dispensing nozzle to impact Predator3D inspection. If the material build-up isn’t identified in time, it will eventually end up on the floor or part, potentially causing a catastrophic failure.

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